How to solve the problem of leakage or stacking of patterned conveyor belts?

Leakage or stacking of material in pattern conveyor belt is a common problem in the production process, which can be solved by the following methods:

1. Check whether the belt tension is appropriate: too much or too little belt tension will cause problems. By adjusting the tensioning device and controlling the tensioning force within the proper range, it can reduce the phenomenon of material leakage and stacking.

2. Check the trough type and distance of conveyor belt: whether the design of trough type and distance of trough is reasonable or not has an important influence on reducing the leakage and pile of materials. Reasonable groove type and proper groove distance can reduce the sliding and tilting phenomenon of materials on the conveyor belt, thus reducing the leakage and stacking.

3. Check the cleanliness of the conveyor belt: Dirt and clogging on the surface of the conveyor belt will affect the transfer of materials. Regularly clean the conveyor belt, especially when it is used for a long time or when transferring sticky materials, and pay close attention to the cleaning condition to ensure that the surface of the conveyor belt is flat and free from obstacles.

4. Installation of Guides and Side Guards: Installing proper guides and side guards on the conveyor belt can prevent side leakage and accumulation of materials. The height and angle of the guides and side guards should be reasonably designed and kept in good wear condition to ensure their effectiveness and avoid increasing resistance.

5. Check the alignment of the conveyor belt: the alignment of the conveyor belt directly affects the material conveying effect. Timely inspection of the conveyor belt alignment, adjust the transmission device and guiding device, to maintain the conveyor belt in the appropriate position, to avoid leakage and pile of material phenomenon.

6. Control the speed of material flow and material properties: reasonable control of material flow speed and choose the appropriate material properties to reduce the leakage and stacking problems have an important role. By adjusting the speed of the conveyor belt, inclination and material size, humidity and other parameters, to achieve a better transmission effect.

7. Regular inspection and maintenance of conveying equipment: Regular inspection and maintenance of conveying equipment is an important means to reduce leakage and stacking problems. Cleaning the blockage in the equipment, repairing the worn parts of the conveyor belt, checking the working condition of the key components, etc. can improve the operating efficiency of the equipment and reduce the occurrence of leakage and stacking of the conveyor belt.

To sum up, reducing the leakage or stacking problem of pattern conveyor belt needs to be considered and solved from many aspects. Through appropriate tensioning force, reasonable groove type and groove distance design, regular cleaning and maintenance, installation of guides and side guards, adjusting the alignment, controlling the speed of material flow and choosing suitable material properties, etc., the problem of material leakage and pile-up can be solved effectively to improve the operating efficiency of the conveyor equipment.